Manual slitting machine Common problems and solutions
Quality or equipment problems encountered in Manual slitting machine cutting are more difficult to identify and deal with than original volume defects. Traders are inexperienced in this area. They often go around looking for someone to negotiate with, but may not be able to solve the problem.
The common problems in the shearing process are divided into longitudinal shearing series, transverse shearing series, blanking series and equipment maintenance series.
Analysis of common problems in slitting processing
In the longitudinal shearing process of steel, many machining centers (regardless of equipment) have some similar common problems. For example, burrs, sickle bending, staggered winding, uneven winding of multiple strips, edge waves after longitudinal shear, etc. Common is the burr and sickle bend.
1. What are Burrs and Sickles
If such a problem arises, the first thing to consider is to query the omcc mini program or application, which can quickly query the burr and sickle bend of the sheet:
The burrs and sickle bends in the shearing process are similar to, but slightly different from, the defects in the main lines of steel mills (continuous annealing, hot rolling, etc.).
When the coil is unrolled, it will be found that the cross section of the strip edge is inconsistent. One section is the cutting section and the other is the tearing surface, which occurs alternately. The burr of the whole strip section is also large, and the width tolerance changes greatly. In essence, it is also a form of sickle bending.
Similar fluctuations and changes in cutting section and width will not affect the use of low-demand users, but will have an adverse impact on high-precision, high-quality subsequent processing (such as shelves with high requirements for sickle bending, stamping burr loss will lead to pits, etc.), not to mention the production of products with shearing accuracy of more than 0.1mm.
Longitudinal cutting burr and sickle bending defect analysis
The elimination and improvement of the two major defects of longitudinal burr and sickle bending mainly focus on the longitudinal cutting blade and its auxiliary equipment. We can check and control some key parameters.
Situation: After installing the blade, measure the clearance at different angles of the same cutting edge. Blade clearance is measured every 90°. The structure shows that the difference between the four measuring points is 0.12mm.
Conclusion: The inconsistent blade clearance will not only affect the stress distribution of the blade during shearing, but also affect the long-term stability of the blade. During the shearing process, the cutting edge is in the state of spade bending, which will not only produce burrs and sickles bending, but also produce edge waves when it is serious.
Cause analysis: The reasons for inaccurate positioning are as follows:
1. The working face of the longitudinal shear gasket is damaged
The parallel tolerance of both ends of the longitudinal shear gasket is plus or minus 0.002mm. The convex spot error that can be detected by the naked eye is greater than 0.1mm. If there is an ordinary bump on the gasket, basically once there is a bump, the accuracy cannot be guaranteed, which directly affects the accuracy and quality of the product after shearing.
Typical pattern of gasket damage
The main cause of gasket damage is operation and maintenance. For example, workers do not develop the habit of careful handling, or may fall or be injured during lifting or handling.
In addition, the material and surface hardness of the gasket are also very important. The reason why some small processing plants cannot achieve cutting accuracy is that they save costs where they should not. This makes it easy for even minor collisions to lead to such problems, which requires special attention when selecting and purchasing spacer materials.
2. The locking problem of the blade and spacer on the knife shaft
In order to ensure product size, the tool shaft and blade are usually combined to form a complete whole. Once all the blades and gaskets on the entire tool shaft are unlocked, they will change under the external force of the strip s reaction force
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