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Focus on Slitting Lines - Improve Efficiency

Source:Trueland     Time:2022-04-29 Hits:

Slitting lines are machines that produce wider main coils into multiple widths. The slitter consists of three main parts: uncoiler, slitter and rewinder. The most important thing for slitting lines is the collaboration of the various processes between the manufacturer and the end customer so that the proper components, mandrel size, tool kit, horsepower and tension are suitable for the material being cut.


Considering that slitting steel is a very low-margin commodity process, a common theme for both manufacturers and customers is high speed and increased efficiency. Specifying a new machine that operates at high speeds and allows for quick setup are two essential elements of efficient operation. Choosing the right components and machinery doesn't necessarily mean choosing the most expensive. As mentioned above, processors should choose the right components to match the type of product being run, the frequency of setup changes, and the labor available to operate the line.


As a leading manufacturer in the industry, Bangzhou Machinery has a variety of mechanical products such as high-speed slitting machinery and hydraulic slitting lines. Our machines are used to cut narrow strip steel from main coils and are available in various widths and thicknesses with hydraulic capacities up to 10T. We build slitting lines to maintain high precision, with state-of-the-art technology to oversee quality control and automation, we deliver our lines on time and on budget!


slitting line


Hydraulic lap car

The trolley assembly is driven by four guide column hydraulic cylinders vertically and horizontally and driven by a cycloid motor. Its capacity can reach 10Tons(MAX).


Hydraulic uncoiler

The component is hydraulic expansion and contraction of the inner hole of the steel coil. Its specification is set to Φ520max/480min×1300 (roller width). The maximum capacity is 10T, with a simple bracket.


Hydraulic pressing device

The hydraulic pressing device can control the lifting and lowering of the unwinding rubber roller by two hydraulic cylinders. Cycloidal pinwheel reducer BWY215-121 drives the steel coil to run. Hydraulic guide device: driven by 11KW cycloidal pinwheel reduction motor. Set the manual clutch. The pinch rollers are compressed by hydraulic cylinders. The drive mode adopts the lower roller drive.


Coiler

The coiler drum expands and contracts just enough to remove the coil, so they only produce one ID size coil. The coiler assembly is a hydraulic expansion and contraction model. The shaft specification is Φ510/470minx1350. The capacity can reach P≤10T with simple bracket. The motor is a 55KW AC variable speed motor.


Hydraulic outlet coil car

Bundling the outer diameter of the slitting coil is one of the most time-consuming and inefficient aspects of slitting. The trolley is driven by four guide column hydraulic cylinders vertically and horizontally, driven by a cycloid motor, and can move horizontally and vertically, which is convenient for the steel coil to be put into the uncoiler.


hydraulic slitting lines


It must be recognized that slitting lines are competing with low-cost businesses on a global scale. Superior quality and service alone does not guarantee profit or survival. To be competitive, coil processors must run their slitting lines at peak efficiency. Bangzhou Machinery pays close attention to the factors that affect the efficiency of the slitting line, and continuously optimizes these factors to achieve the most perfect effect. For more product information about slitting lines, please contact us today.



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