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Flat bar slitting machine

(2-6)X650mm flat bar slitting machine

(2-6)X650mm flat bar slitting machine

This flat bar slitting machine is used in first slitting the big width coils into required small width flat bar coils,to prepare for further processing.

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About(2-6)X650mm flat bar slitting machine

Main Technical parameters

No

Parameter Name

UNIT

Parameter

1

control Type


PLC frequency conversion control

2

Application material


CRHR

3

Thickness

mm

2-6

4

Width

mm

100-600

5

Coil I.D

mm

Φ508

6

Coil O.D

mm

≤1600

7

Coil weight

Ton

≤6

11

Slitting machine power


45Kw

13

Recoiler power


55Kw

14

Total Power


150Kw

15

Material of the cutter


H13

16

Line speed

m/min

≤40 (2-6mm)

17

Quantity of strips (Max)

strip

2mm,15; 3mm-10; 4mm-8; 5mm-6;6mm-5

18

Width tolerance


≤±0.1 mm

19

Direction


Before production, customer determination

650mm flat bar slitting machine Technical process

From right to left: coil car--decoiler—press and pinch and feed device—side guide—slitting machine—Tension stand----recoiler

650mm flat bar slitting machine LAYOUT

650mm flat bar slitting machine 

Finished Product

 

650mm flat bar slitting machine


Parts of the 650mm flat bar slitting machine

No

      Name

Quantity

1

Hydraulic coil car

1Unit

2

Hydraulic decoiler

1Unit

3

Press and pinch and feed device

1Unit

4

Transition table I

1Unit

5

Side guide device

1Unit

6

Slitting machine

1Unit

7

Scrap winder

1Unit

8

Transition table II

1Unit

9

Tension stand

1Unit

10

Square shaft recoiler

1Unit

11

Hydraulic system

1Unit

12

Electrical control system

1Unit

Introduction of the 650mm flat bar slitting machine

ZJX-6x650slitting line used for steel coil slit and recoiling the steel plate to prepare for the next process.

1.Hydraulic entry coil car

The car can move levelly and vertically, which is convenient for putting the steel coils into the de-coiler.

It is driven vertically by hydraulic cylinder with four guide pillars.

The level movement is driven by cycloid motor.

The capacity of it can reach to 6Tons(MAX)

Function: It is used to lift up and down, move forward and back to make it easy to load the coils on decoiler. Hydraulic controls lifting, cycloid reducer motor drives moving. The car is controlled on the auxiliary control panel. Its moving speed is 6-7m/min. When the coils on decoiler, the car will return back to the start position. It can also carry back the unfinished coils from decoiler. 

2.  Hydraulic de-coiler   

StructureHydraulic expand and shrink to tight the inner hole of steel coils.

SpecificationΦ520max/480min×650width of roller

 The max capacity:6T

Function: Fixed the coil to achieve unwinding function, with brake.  The car makes the inner holes of steel coils aim at the de-coiler center. The hydraulic expand and shrink de-coiler is driven by hydraulic, to tight the inner hole of steel coil.

3.  Hydraulic press and pinch device                          

Two hydraulic cylinders controlled unwinding rubber roller lifting.

Cycloid reducer BWY215-121 drive the running of steel coil.

Hydraulic shovel head, hydraulic power shovel-head ect feeding steel plates.

Hydraulic pressing & guiding device: Driven by 4KW cycloid reducer motor. Setting manual clutch. Pinch roller pressed by hydraulic cylinders.

Drive mode using the lower roller drive. The diameter of hydraulic cylinder is: φ100

Structure: It is welding by steel plates and profiled bar

4. Transition table I

2 m-length table is also used to feed the sheets. Prepaeed by the buyer.

5. Side guide device

It is composed of the frame, guide roller, adjustment device, movable platform and multi-roller wheel

The vertical rollers on the both sides guide the sheet right into the slitter.

 Both sides of guiding vertical rollers adjust by the hand the both ends of the screw. The adjusting width is: 100-650mm.

6.Slitting machine

Specification of bladesΦ340×Φ200×10 materialH13 and 60 pieces of blades and a set of spacers and rubber ring will be provided with the machine for free,  Details please check the spare parts list.

Thickness of process able materialδ2-6mm.

Width of process able material B≤600

Electric motor45KW frequency conversion control motor to control the speed. Control mode is frequency control.

Reducer: cycloidal reducer

Slitting speedv≤ 40m/min.

Function: It equips the side guide device, to achieve positioning strip and stop the jumping of strip. Improve the accuracy of slitting. It can shear actively or passively. To achieve different strip thickness accuracy requirements of slitting. 

7.Scrap winder

It used to wind the scarp strips.

If the raw material size is appropriate, machine design can not generate side wire, reduce the waste

It consists of base, the shaft and plate of scrap material, friction wheel, supporting wheel chain, chain, decelerator and 5.5Kw motor.

8. Transition table II

2m-length table is also used to feed the sheets. Prepared by the buyer.  

9.Tension stand

Two rollers tension design. Can get rid of some burrs of the surface of strips after slitting

The frame welded by steel plates.

To establishing a stretching force with recoilier, to make sure the even quality and tight of steel coils after recoiling.

10.Square shaft recoiler

StructureSquare shaft type rewinding shaft

Specification of shaft120X120square

CapacityP≤6T.

MotorYCT 55KW AC variable speed motor

DeceleratorJZQ650   i40.1 7

Speedv40m/minaverage

Overall steel plate cantilever structure

Function: It cooperates with tension stand to insure the even and tight quality of recoiler. Recoiling tension adjustable, Recoiling speed adjustable.

11.Hydraulic system                          

Ensure the using of every hydraulic part.

The working pressure of the hydraulic system is 6.3-16Mpa

Hydraulic components using domestic quality brand.

12. Electrical system

Standard electric cabinet, main operating table and auxiliary operation platform to achieve the overall control of the machine 

 

 If you need detailed parameters of the 650mm flat bar slitting machine, please tell me the specifications of the sheet you need to process, I will provide you with the data, to give you the technical solutions you need.

The main model you may select:

6x400mm flat bar slitting machine; 

6x650mm flat bar slitting machine

6x800mm flat bar slitting machine

8x800mm flat bar slitting machine

12x1000mm flat bar slitting machine;

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