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Flat bar chamfer and cut to length machine

(4-12)x200mm flat bar chamfering and straightening machine

(4-12)x200mm flat bar chamfering and straightening machine

This 200mm flat bar chamfering machine is used to processing the small coils slitted into high qualityflat bar. Such as deburring, chamfering, longitudinal and transverse straightening and then cut into required length size.

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(4-12)*200mm flat bar chamfering and straightening machine

Main Technical parameters

No

Parameter Name

UNIT

Parameter

Control Type


frequency conversion control

Application material


Hot rolled coil

Thickness

mm

4-12

Width

mm

25-200

Coil I.D

mm

Φ508

Coil weight

Ton

≤5

Diameter of leveling rollers

mm

φ120

Number of the leveling rollers


7+11

Material of leveling roller


GCr15

10 

Material of chamfering roller


GCr15

11 

Material of the cutter


H13

12 

Line speed

m/min

30

13 

Leveling power

KW

30

14 

Direction


from right to left ( face to the production line)

15 

Precision of width

mm

+0.3-0.9mm

16 

Precision of fixed length

mm

±1mm/m

17 

Bending

mm

≤1mm/m

LAYOUT

flat bar chamfering machine


flat bar straightening machine

flat bar straightening machine

flat bar straightening machine

flat bar straightening machine



Technical process(200mm flat bar chamfering machine)

decoiling-straightener-chanfering-Longitudinal straightener-Flat surface straightener-cutting-unload


parts of the 200mm flat bar chamfering machine 

No

Name

quantity

1

Simple decoiler

1unit

2

7 roller-straightener

1unit

3

Chamfering and extrusion machine

1unit

4

2 roller-pinch and press device

1unit

5

Longitudinal straightener

1unit

6

Coded fixed-length device

1unit

7

Flat surface straightener

1unit

8

Hydraulic tracking cutting machine

1unit

9

Fixed length receive table

1unit

10

Electrical control system

1unit

11

Hydraulic system

1unit

Introduction of the 200mm flat bar chamfering machine

1.  Simple decoiler

Function: Load the coils and do uncoiling. Adopts the square shaft (120x120) design. Loading capacity: 3T.

2.  7 roller-straightener

Function: It is divided into 2 pinch rollers and 5 leveling rollers. 2 pinch rollers can eliminate part of the bur after the shearing, while the 5 leveling rollers pre-leveling the plate to feed the flat bar more easily .the diameter of the rollers isφ90(roller surface width120mm) without power . And both sides of the rollers are adopted the roll bearing to support. At the entrance ,with # shape guide device.

3.  Chamfering and extrusion machine

Function: It adopts the 10 standing rollers which are divided into 5 groups, press and squeeze each side to do the chamfering and edging.

This part also includes a 2-roller device to prevent the bar from jumping so that it can be straightened to the next process.

4.  2 roller-pinch and press device

It share the motor with the flat surface straightener, Setting up reasonable transmission ratio, to achieve synchronous speed, set the gear distribution box.The diameter of the two rollers are φ180mm(roller surface width120mm), they are used to pinch and press and polish the surface

5.  Longitudinal straightener

7 stand rollers to straighten the flat bars longitudinal bending   

6.  Coded fixed-length device

It is composed of code working rollers,coder,pressure device,rollers and adjust device

7.  Flat surface straightener

It is equipped with 22KW frequency conversion control motor with 400 decelerator, composed of 2 pinchroller sand 11 leveling rollers , straight the level flatness of the flat bar. The motor change to frequency conversion control which is cheaper and with a perfect speed and length.

8.  Hydraulic tracking cutting machine

One set hydraulic cutter, applied to the cutting of the flat bars .Use the Synchronous tracking device ,to do the incessantly shearing to advance the efficiency and the even quality.

9.  Fixed length receive table

the table is designed to 6m(may order by your requirement)

The length of the fixed length, customer can set the required length by touch screen.

10 Electrical control system:

The whole line using Centralized control, Mian operating table with Length setting, digital display, automatic counting, high and low speed adjustment, manual feeding, automatic feed, continuous shear, fault alarm . PLC control mode, It is controlled by LCD screen.    

11.  Hydraulic system

Achieve the hydraulic necessary of the whole production line


The high quality bar slitting line with low output but high added value,especially for the bright flat bar andstainless steel flat bar

(Flat bar straightening machine mainly for 6x80, 6X200, 8X150, 12X200).


If you need detailed parameters of the 200mm flat bar chamfering machine, please tell me the specifications of the sheet  you need to process, I will provide you with the data, to give you the technical solutions you need.

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