Hydraulic slitting line is equipped with the necessary hydraulic actions on the basis of the mechanical slitting line.Easy to operate with high automation and reduce the pressure on workers to improve the efficiency.
About (0.2-1.5)*1250mm simple hydraulic Slitting machine(Ground style not need pit)
Main technical parameters
Name | Unit | Parameters | |
1 | Control model | Frequency conversion control | |
2 | Materials | Cold rolled steel, Galvanized steel | |
3 | Thickness | mm | 0. 2-1.5 |
4 | Width | mm | 1250 |
5 | Coil I.D. | mm | 480-520mm |
6 | Coil O.D. | mm | ≤1600 |
7 | Weight | T | 10 |
8 | Slitting blade shaft | mm | Φ120 |
9 | Blade specification | mm | Φ220×Φ120×10 |
10 | Material of blade | 6CrW2Si | |
11 | Line speed | m/min | ≤30 |
12 | Power of decoiler | Kw | 11 |
13 | Power of slitting machine | Kw | 15 |
14 | Power of recoiler | Kw | 30 |
15 | Quantity of strips | Strips | 5(2mm)-15(0.2) |
16 | Width tolerance | ≤±0.05 mm | |
17 | The direction of whole line | from right to left, the operate table faces the machines | |
18 | Power | 380V/3Ph/50Hz( Customized) | |
19 | Operation people | 1 technician and 1 general worker | |
20 | Color | green ( Customized) |
layout
Composed Devices
Brief instruction:
ZJX0.2-1.5X1250 simple hydraulic slitting line is used for uncoiling, slitting and recoiling the steel plate to prepare for the next process.
1. Hydraulic entry coil car
◆The car can move levelly and vertically, which is convenient for putting the steel coils into the de-coiler.
◆The level movement is driven by cycloid motor.
◆The capacity of it can reach to 10Tons(MAX)
2. Hydraulic de-coiler
◆Structure:Hydraulic expand and shrink to tight the inner hole of steel coils.
◆11Kw cycloid speed motor, the speed adjustable
◆Specification:Φ520max/480min×1300(width of roller)
◆The max capacity: 10T, with simple supporting stand.
◆Function: Fixed the coil to achieve unwinding function. The car makes the inner holes of steel coils aim at the de-coiler center. The hydraulic cylinder drive the center shaft hydraulic ally to tight the inner hole of steel coil.
3. Slitting machine
◆Specification of blades:Φ220×Φ120×10 material:6CrW2Si and 20 pieces of blades
◆Thickness of process able material:δ=1.5mm.
◆Width of process able material:B≤1250
◆Electric motor:15KW frequency conversion control motor to control the speed.
◆Function: It equips the side guide device, to achieve positioning strip and stop the jumping of strip. Improve the accuracy of slitting. It can shear actively or passively. To achieve different strip thickness accuracy requirements of slitting
4. Scrap winder
◆It used to wind the scarp strips.
◆It consists of base, the shaft and plate of scrap material, friction wheel, supporting wheel chain, chain, decelerator and 2.2 Kw motor.
5. Hydraulic tension stand
◆Consist of base, pre-dividing shaft, bracket, press shaft, hydraulic damp device and hydraulic shaft lifting the press down device
◆ It is equipped with guiding and dividing devices after slitting.
◆It also designed with the tension press which is match to the recoiler and insures the even and tight quality of recoiler.
◆Function: For establishing a post-tensioned, to make sure the even quality and tight of steel coils after recoiling.
6. Recoiler
◆Specification of shaft:Φ510/470minx1400;
◆Capacity:P≤10T with simple supporting stand
◆Motor:30KW frequency conversion control motor.
◆Function: It cooperates with the finished steel strips after first pre-dividing and second dividing to insure the even and tight quality of recoiler. Recoiling tension adjustable, Recoiling speed adjustable.
7. Hydraulic exit coil car
◆The car can move levelly and vertically, which is convenient for putting the steel coils into the de-coiler.
◆The level movement is driven by cycloid motor.
◆The capacity of it can reach to 10Tons(MAX)
8. Hydraulic system
◆Composed of hydraulic oil pump, pipes, connectors, etc
◆Ensure the using of every hydraulic part.
9. Electrical control system
◆It controls the speed of the whole line. The main operation table can make the whole line change from high to low speed. And it can also make the plate into the machine manually.
If you need detailed parameters of the machine, please tell me the specifications of the sheet you need to process, I will provide you with the data, to give you the technical solutions you need.
Such as:
1,coil .I.D (mm)
2,coil .O.D (mm)
3,MAX coil weight (Ton)
4,main material
5,max coil thickness (mm)
6,max coil width (mm)
7,voltage/ HZ
and so on