Introduction of each devices
1. Transmission part
It is composed of the base, motor, decelerator, coupling, distributor box, connecting shafts. The motor drives the decelerator and distributor box through the connecting shafts to make the up and down leveling rollers working.
1)The base is the plate welding structure. And after the welding, it is processed by the stress removing treatment.
2)The motor is DC speed control motor.
3)The decelerator adopts the standard gear decelerator.
4)The distributor adopts the first class transmission and second class distribute structure with the features balanced transmission pressure, stable working, long life span, etc
5)The connecting shaft is square type
2. Frame part
It makes up of base, frame and beam. All are the steel plate welding structure. And after the welding, it is processed by the stress removing treatment.
3. Straightening part
It is divided into leveling rollers, supporting stand of leveling rollers , supporting rollers parts and the bracket of up-supporting rollers.
1) The leveling rollers are designed as the up 4 and down 5, 9 roller structure
A. The leveling rollers adopt the high quality bearing steel which is been tempered and
Specially for the thick plate leveling, convenient operation, high leveling accuracy, solid and durable
intermediate frequency treatment(HRC60) with enough rigidity to ensure the rollers long life span.
B. The leveling rollers is equipped with the double row bearings. It can guarantee there is no axial jumping phenomenon to make sure the leveling precision degree of the plates.
2) The supporting stand of leveling rollers is the whole welding structure which is processed by temper treatment.
3) Supporting rollers parts are the rollers, shafts, covers as well as the adjustment device.
A. The supporting rollers are designed as one group for each side, up and down side. The supporting force for the up and down supporting rollers is adjustable . This design can guarantee the plate best leveling results and also can increase the rollers life.
4. Adjustment part
It is consist of the transmission part, worm wheel and screw. The motor through the cycloid pinwheel decelerator drives the worm wheel and screw to make the up roller frame lifting up and down. It can adjust the press down force and exit plate angle according to different thickness and material of plates
5. Lubricate and safety part
1)The lubrication of the supporting shafts of the leveling rollers adopts the thin grease lubricated together. The lubricate pump make the grease to each lubricate points by the distributors.
2)The lubrication of the connecting shafts is dry grease by manually
3)The lubrication of the press down equipment is dry grease by manually
4)There is the safety shield for the belt which is between the motor and decelerator
6.Electrical control system
1)The main motor is frequency conversion speed control motor
2)Press down motor is the DC motor
The main models( hot plate leveling machine)